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Product Bulletin - 246
High Density Flexible Circuit Interconnect

Layers

  • 1 or 2-layer

Base Material

  • Novaclad® adhesiveless laminate - 50µ (.002") polyimide

Copper

  • 1/8 oz/ft2 - 5µ (.00018") Base copper: ½ oz/ft2 - 15µ (.0007") finished thickness
  • 1/8 oz/ft2 - 5µ (.00018") Base copper: 1 oz/ft2 - 35µ (.0014") finished thickness

Soldermask/Dielectric

  • Photoimageable coverlay
  • Screen printed polyimide ink
  • Polyimide film 25µ (.001")

Surface Finish

  • Antitarnish
  • Shelcoat® - OSP - organic solderability preservative
  • Tin/lead - electroplated
  • Tin/lead – Hot air solder leveled (HASL)
  • Nickel/Gold - electroplated

Conductor Width and Space

  • ½ oz/ft2 - 15µ (.0007") finished thickness - 125µ (.005") minimum
  • 1 oz/ft2 - 35µ (.0014") finished thickness - 178µ (.007") minimum

Soldermask/Dielectric Definition

  • See Sheldahl Novaflex HD Flexible Circuit Design Guideline

Via Holes/Pad Sizes

  • .381mm (.015") finished hole size minimum (.431mm (.017") punched hole size)
  • 1.04mm (.041") minimum pad size or oversized from hole by .305mm (.012") per side

Design Capability

  • Sheldahl has an extensive design capability. Design data and net lists can be input and output in a wide variety of standard industry formats

Prototype Capability

  • Sheldahl has a fully staffed prototype facility that will provide prototypes in 2-3 weeks

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