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Product Bulletin

Static Charge Control Materials

 

 

Static Charge Control Materials

PRODUCT BULLETIN

ITO Coated Silver FEP

Sheldahl’s family of FEP films that are silver coated on one side are used as second surface mirrors to obtain low solar absorptance and high emittance. We then add ITO to the other side to bleed off surface charges without significantly affecting the thermo-optical properties.

This product may be ordered with 0.5, 1, 2, 5, or 10 mil thick FEP that conforms to the requirements of ASTM D-3368. The silver coating is nominally 1500 Å thick. We apply a 275 Å overcoat of Inconel to prevent the silver from oxidizing. Our standard ITO coating has a resistivity between 2K and 10K W/square; other values are available upon request. This product is usually manufactured in sheets 4 feet (1.22 m) wide by 10 feet (3 m) long. Roll-to-roll coating is available on a custom basis.

PRODUCT CHARACTERISTICS

Parameter (independent of film thickness)

Specified Value

ITO surface resistivity

2K to 10K W/square

Intermittent temperature range

-75° C to 65° C (-100° F to 150° F)

Continuous temperature range

-75° C to 65° C (-100° F to 150° F)

 

Standard Item Number

Thickness
mil (
mm)

Second Surface Mirror Properties

Typical Weight (g/m2)

Item Number if Perforated

a

eN

eH

TBD

0.5 (12.5)

£ 0.14

³ 0.40

³ 0.40

28

TBD

161038

1.0 (25)

£ 0.14

³ 0.47

³ 0.48

54

TBD

146648

2.0 (51)

£ 0.14

³ 0.60

³ 0.60

109

160077

146651

5.0 (127)

£ 0.14

³ 0.75

³ 0.75

273

159531

146654

10.0 (254)

£ 0.15

³ 0.85

³ 0.85

546

TBD

POST PROCESSING - PERFORATING

This product may be processed to enhance its functionality. The film may be perforated prior to metalization to facilitate air passage during launch or to provide an electrical connection between the silver and ITO coated surfaces. Sheldahl’s standard perforating patterns are given below.

Hole Diameter

Open Area

1.17±0.05 mm
(0.046±0.002 in.)

0.50±0.05%, 1.00±0.10%,
2.15±0.40%, or 3.50±0.40%

1.45±0.08 mm
(0.057±0.003 in.)

0.50±0.05%, 0.90±0.15%, 1.50±0.15%, 2.25±0.25%, or 5.25±0.50%

SHELF LIFE

This product shall meet specified values for a minimum of 12 months after the date of shipment provided that the material is stored in its original unopened container at normal interior temperatures (10° C to 27° C/50° F to 80° F).

OLD PART NUMBERS

Sheldahl had two "G" numbers for this product family. The tables below give a translation between the old and new numbers.

Standard Part Numbers

Thickness

Perforated Part Numbers

Old

New

 

Old

New

G427110

161038

1.0 mil

G427114

TBD

G427120

146648

2.0 mil

G427124

160077

G427150

146651

5.0 mil

G427154

159531

G427160

TBD

0.5 mil

G427164

TBD

G427200

146654

10.0 mil

G427204

TBD

 

PRODUCT BULLETIN

ITO Coated Silver FEP Tape with 966 Acrylic Adhesive

Sheldahl’s ITO coated silver FEP tapes with 966 acrylic adhesive are used whenever charge dissipation, high emittance, and low solar absorptance are needed. The 966 acrylic adhesive is nominally 2.3 mils thick, provides a strong bond with low outgassing, and can be used over a moderate temperature range. These tapes may be bonded to structures to control radiative heat transfer or used on multilayer insulation blankets to close the edges or repair rips in the outer layers.

This product may be ordered with 1, 2, 5, or 10 mil thick FEP that conforms to ASTM D-3368. The silver coating is nominally 1500 Å thick. We apply a 275 Å overcoat of Inconel to prevent the silver from oxidizing. Although the standard widths for this tape are 1, 2, 3, and 4 inches, it may be ordered in any width needed. Each roll is 108 feet (33 m) long.

PRODUCT CHARACTERISTICS

Parameter (independent of film thickness)

Specified Value

ITO Surface Resistivity

2K to 10K W/square

Adhesion to stainless steel

³ 20 oz./inch of width

Intermittent temperature range

-185° C to 230° C (-300° F to 450° F)A

Continuous temperature range

-60° C to 120° C (-75° F to 250° F)A

A Zero peel strength of acrylic pressure sensitive adhesive is at about –45°C (-50°F).

Standard Item Number

Thickness
mil (
mm)

Second Surface Mirror Properties

Typical Weight (g/m2)

Item Number if Perforated

a

eN

eH

TBD

1.0 (25)

£ 0.14

³ 0.47

³ 0.48

115

TBD

146655

2.0 (51)

£ 0.14

³ 0.60

³ 0.60

169

TBD

146656

5.0 (127)

£ 0.14

³ 0.75

³ 0.75

333

TBD

147449

10.0 (254)

£ 0.15

³ 0.85

³ 0.85

606

TBD

POST PROCESSING – PERFORATING & EMBOSSING

This product may be processed after metalizing and combining the film to the adhesive to enhance its functionality. We offer a standard perforation pattern with 0.76 mm (0.03 in.) diameter holes on 6.35 mm (0.25 in.) centers, with a nominal 1.1% open area.

The raw material for these tapes may be embossed prior to coating to provide a more diffuse reflection pattern.

SHELF LIFE

This product shall meet specified values for a minimum of 12 months after the date of shipment provided that the material is stored in its original unopened container at normal interior temperatures (10° C to 27° C / 50° F to 80° F).

OLD PART NUMBERS

Sheldahl’s old designation for this product family was G4274XX. The table below gives a translation between the old and new numbers.

Standard Part Numbers

Thickness

Perforated Part Numbers

Old

New

 

Old

New

G427410

TBD

1.0 mil

G427411

TBD

G427420

146655

2.0 mil

G427421

TBD

G427450

146656

5.0 mil

G427451

TBD

G4274X0

147449

10.0 mil

G4274X1

TBD

 

PRODUCT BULLETIN

ITO Coated Silver FEP Tape with 9703 Conductive Acrylic Adhesive

Sheldahl’s ITO coated silver FEP tapes with 9703 conductive acrylic adhesive are used whenever charge dissipation, high emittance, low solar absorptance, and electrical connection between the tape and the spacecraft are needed. The 9703 conductive acrylic adhesive is nominally 2 mils thick, provides a strong bond with low outgassing, and can be used over a moderate temperature range. These tapes may be bonded to structures to control radiative heat transfer or used on multilayer insulation blankets to close the edges or repair rips in the outer layers.

This product may be ordered with 1, 2, 5, or 10 mil thick FEP that conforms to ASTM D-3368. The silver coating is nominally 1500 Å thick. We apply a 275 Å overcoat of Inconel to prevent the silver from oxidizing. Although the standard widths for this tape are 1, 2, 3, and 4 inches, it may be ordered in any width needed. Each roll is 108 feet (33 m) long.

PRODUCT CHARACTERISTICS

Parameter (independent of film thickness)

Specified Value

ITO Surface Resistivity

2K to 10K W/square

Adhesion to stainless steel

³ 15 oz./inch of width

Intermittent temperature range

-185° C to 205° C (-300° F to 400° F)A

Continuous temperature range

-60° C to 120° C (-75° F to 250° F)A

A Zero peel strength of acrylic pressure sensitive adhesive is at about –45°C (-50°F).

Standard Item Number

Thickness
mil (
mm)

Second Surface Mirror Properties

Typical Weight (g/m2)

Item Number if Perforated

a

eN

eH

TBD

1.0 (25)

£ 0.14

³ 0.47

³ 0.48

115

TBD

146669

2.0 (51)

£ 0.14

³ 0.60

³ 0.60

169

160550

155410

5.0 (127)

£ 0.14

³ 0.75

³ 0.75

333

149598

TBD

10.0 (254)

£ 0.15

³ 0.85

³ 0.85

606

TBD

POST PROCESSING – PERFORATING & EMBOSSING

This product may be processed either before or after metalizing and combining the film to the adhesive to enhance its functionality. By perforating first, there will be an electrical connection from the ITO through the holes to the silver and the conductive adhesive. We offer a standard perforation pattern with 0.76 mm (0.03 in.) diameter holes on 6.35 mm (0.25 in.) centers, with a nominal 1.1% open area.

The raw material for these tapes may be embossed prior to coating to provide a more diffuse reflection pattern.

SHELF LIFE

This product shall meet specified values for a minimum of 12 months after the date of shipment provided that the material is stored in its original unopened container at normal interior temperatures (10° C to 27° C / 50° F to 80° F).

OLD PART NUMBERS

Sheldahl’s old designation for this product family was G4300XX. The tables below give a translation between the old and new numbers.

Standard Part Numbers

Thickness

Perforated Part Numbers

Old

New

 

Old

New

G430010

TBD

1.0 mil

G430011

TBD

G430020

146669

2.0 mil

G430021

160550

G430050

155410

5.0 mil

G430051

149598

 

PRODUCT BULLETIN

ITO Coated Aluminized Polyimide

Sheldahl’s family of polyimide films that are aluminized on one side and have an indium tin oxide (ITO) coating on the other are often used as outer layers in multi-layer insulation (MLI) blankets. The ITO coating provides a way to bleed off any electrical charge that may accumulate on the outer surface without significantly affecting the emittance or solar absorptance of the second surface mirror. The aluminum side of these products provides low emittance and low solar absorptance. The ITO side of these products has moderate solar absorptance and emittance (as determined by the polyimide film thickness). This product may be produced economically in small quantities using a batch process to manufacture sheets, or in large quantities using a roll to roll coating process. The product may be perforated prior to coating to provide an electrical connection between the ITO and aluminum coatings.

This product may be ordered with 0.5, 1, 2, 3, or 5 mil thick polyimide that conforms to the requirements of ASTM D-5213. The aluminum coating is nominally 1000 Å thick, and the most common width is 48 inches (1.22 m). Sheets are 48 inches (1.22 m) wide and 10 feet (3 m) wide.

PRODUCT CHARACTERISTICS

Parameter (independent of film thickness)

Specified Value

ITO surface resistivity

2,000 to 10,000 W/square*

Intermittent temperature range

-185° C to 260° C (-300° F to 500° F)

Continuous temperature range

-185° C to 150° C (-300° F to 300° F)

* Custom resistance ranges are available upon request

Standard Item Number

Thickness
mil (
mm)

Second Surface Mirror Properties

Typical Weight (g/m2)

Item Number if Perforated

a

eN

eH

146638

0.5 (12.5)

£ 0.41

³ 0.50

³ 0.52

19

TBD

146631

1.0 (25)

£ 0.44

³ 0.62

³ 0.64

36

160075

146633

2.0 (51)

£ 0.49

³ 0.71

³ 0.75

71

159972

146635

3.0 (76)

£ 0.51

³ 0.77

³ 0.81

109

161050

146637

5.0(127)

£ 0.54

³ 0.81

³ 0.89

181

TBD

POST PROCESSING - PERFORATING

This product may be perforated prior to metalizing to enhance its functionality. Perforated films facilitate air passage during launch and provide a through hole electrical connection from the ITO to the aluminum surface. Sheldahl’s standard perforating patterns are given below.

Hole Diameter

Open Area

1.17±0.05 mm
(0.046±0.002 in.)

0.50±0.05%, 1.00±0.10%,
2.15±0.40%, or 3.50±0.40%

1.45±0.08 mm
(0.057±0.003 in.)

0.50±0.05%, 0.90±0.15%, 1.50±0.15%, 2.25±0.25%, or 5.25±0.50%

SHELF LIFE

This product shall meet specified values for a minimum of 12 months after the date of shipment provided that the material is stored in its original unopened container at normal interior temperatures (10° C to 27° C / 50° F to 80° F).

OLD PART NUMBERS

Sheldahl’s old designation for this product family was G4251XX. The tables below give a translation between the old and new numbers.

Standard Part Numbers

Thickness

Perforated Part Numbers

Old

New

 

Old

New

G425110

146631

1.0 mil

G425114

160075

G425120

146633

2.0 mil

G425124

159972

G425130

146635

3.0 mil

G425134

161050

G425150

146637

5.0 mil

G425154

TBD

G425160

146638

0.5 mil

G425164

TBD

 

PRODUCT BULLETIN

Germanium Coated Polyimide

Sheldahl’s family of germanium coated polyimide films are well suited for antenna cover applications due to the coating’s unique combination of radio frequency transparency and ability to bleed off static charges.

This product may be ordered on a variety of polyimide substrates: Kapton H, 100CB Black Kapton (non-conductive), or 100XC Black Kapton (conductive, nominal 105 to 109 W/square). Contact the factory for information on other polyimide films such as 275XC Black Kapton (conductive, nominal 260 W/square). The germanium coating is nominally 1000 Å thick, but other thicknesses up to 1750 Å are available. The product is manufactured as sheets 4 feet (1.22 m) wide and 10 feet (3 m) long.

PRODUCT CHARACTERISTICS

Parameter (independent of film)

Specified Value

Germanium surface resistivity

£ 109 W/square

Transmittance (Kapton H only)

£ 0.20

Intermittent temperature range

-250° C to 400° C (-420° F to 750° F)

Continuous temperature range

-250° C to 290° C (-420° F to 550° F)

Outgassing: (ASTM – E595)

TML - WVR £ 1.0 %; CVCM £ 0.1%

 

Item Number

Thickness
mil (
mm)

Ge Coated Surface Properties

Typical Weight (g/m2)

Substrate

a

eN

146663

1.0 (25)

£ 0.45

³ 0.72

36

Kapton H

160970

2.0 (51)

£ 0.45

³ 0.72

71

Kapton H

160971

3.0 (76)

£ 0.45

³ 0.72

109

Kapton H

158816

5.0 (127)

£ 0.45

³ 0.72

181

Kapton H

147361

1.0 (25)

£ 0.60

³ 0.72

36

100CB Black

160928

1.0 (25)

0.50 typical

0.78 typical

36

100XC Black

POST PROCESSING

This product may be processed after metalizing to enhance its functionality. To facilitate air passage during launch, the film may be perforated. Sheldahl’s standard perforating patterns are given below.

Hole Diameter

Open Area

1.17±0.05 mm
(0.046±0.002 in.)

0.50±0.05%, 1.00±0.10%,
2.15±0.40%, or 3.50±0.40%

1.45±0.08 mm
(0.057±0.003 in.)

0.50±0.05%, 0.90±0.15%, 1.50±0.15%, 2.25±0.25%, or 5.25±0.50%

Contact the factory for perforated item numbers.

SHELF LIFE

This product shall meet specified values for a minimum of 12 months after the date of shipment provided that the material is stored in its original unopened container at normal interior temperatures (10° C to 27° C/50° F to 80° F). We recommend storing Germanium coated films in a sealed, Nitrogen purged bag, with desiccant and a humidity indicator.

OLD PART NUMBERS

Sheldahl had many "G" numbers for this product family. The tables below give a translation between the old and new numbers.

Standard Part Numbers

Substrate & Thickness

Old

New

 

G428310

146663

1.0 mil Kapton H

G428320

160970

2.0 mil Kapton H

G428330

160971

3.0 mil Kapton H

G428350

158816

5.0 mil Kapton H

G430810

147361

1.0 mil 100CB Black Kapton

N/A

160928

1.0 mil 100XC Black Kapton

 

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